Powder Coating Machine
About Machine The automatic powder coating machine for the manufacture of toroidal cores made from fesi, amorphous, nanocrystalline and silicon steel . The machine with the highest quality components and materials, and through the applicati...
Scope of Application ：
Powder Coating for Fesi,Amorphous,Nanocrystalline and Silicon steel Cores
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- Products Profile
- Specification
- Key Parts
About Machine
The automatic powder coating machine for the manufacture of toroidal cores made from fesi, amorphous, nanocrystalline and silicon steel . The machine with the highest quality components and materials, and through the application of an advanced design, very significant economies are provided in low running costs, high speed operation and low maintenance.
The machine is equipped with the latest PLC system and HMI touch screen . The servo motor drive the cores holder to fluid bed into coated cores, and drying cores, at last, the mechanical arm unload the cores automatically.
Machine Advantage
1. Save powder. Comparing spraying machine, save about 30-40% powder.
2. High quality. Uniform coating, good coating surface.
3. Operate easily. Set up and operate machine very simply and easily.
4. Little space. Comparing spaying machine, it needs little space.
5. High efficiency.
Specification
|
Model |
PCM-1 |
PCM-2 |
PCM-3 |
|
Core ID(OD) |
Ø8-Ø25mm(Ø10-Ø30mm) |
Ø25-Ø70mm(Ø30-Ø80mm) |
Ø70-Ø110mm(Ø75-Ø120mm) |
|
Multi Axis |
5 axis |
5 axis |
3 axis |
|
Accuracy |
±0.1mm |
|
Capacity(pcs/h) |
1500 |
1200 |
800 |
|
Toroid core material |
Fesi,Amorphous,Nanocrystalline and Silicon steel |
|
Powder |
Epoxy powder |
|
Power |
6kw (3P 380V) |
8kw (3P 380V) |
|
Machine Size |
1800mmX1300mmX1700mm |
2000mmX1300mmX1700mm |
|
weight |
400kg |
500kg
|
PLC System
Adopt high performance PANSONIC PLC control system, which be able to generate accurate output pulse, and make the instruction cycle more faster and stable.
The program is designed to integrate sophisticated function to greatly reduce the time used by operator for data input. Besides, the self protecting program for all actions performed by the machine to avoid the damage.
SERVO MOTOR SYSTEM
Achieves 2kHz - the highest response frequency in the industry. In addition to its advanced control functions, the Panasonic Servo Motor features an LSI chip architecture that enables ultra-fast system operation. In view of its remarkable speed and superb positioning response, the Panasonic Servo Motor suitable for the most demanding systems. Furthermore, its outstanding response times drastically reduce vibration.
Features a more compact motor that weighs considerably less. Both the large and the compact motor types have been overhauled, and the core has been successfully redesigned and scaled down. The integration of an innovative compact encoder has resulted in a 10% - 25% (1 - 6kg) motor weight reduction in the 1kW-and-larger class compared to conventional motors.
HMI
* 7" Weintek (TAIWAN) i-Series Touch Screen.
* Equipped with ARM9 400MHz CPU
Greatly improve data processing and images display.
* Language: English / Chinese
Motion Components
Ballscrews consist of a screw spindle and a nut integrated with rolling elements that cycle through a return mechanism. Ballscrews convert rotary motion into linear motion, and are most commonly used in industrial machinery and precision machines.
Hiwin precision ballscrews are made through a grinding process of the screw spindle. Precision ground ballscrews provide high positioning accuracy and repeatability, smooth movement and long service life.
